Temperature monitoring is increasingly becoming a critical component in many industries. This has happened because of the growing automation of production systems. The food, medical, and automotive industries as well as many others have embraced temperature controlled operations in a variety of production technologies. Despite its prevalence there are still some people who underestimate the importance of having a temperature monitoring system in place.
Production temperature control become an important factor in the smooth operation of the production line.While other industries such as the steel industry require high temperatures, there are others that operate optimally at very low temperatures. These variations in temperature control need to be monitored and maintained within the acceptable ranges.
Operations Temperature Controls in the Automotive Industry
The automotive industry is arguably one of the areas where there are lots of operational processes that use stringent temperature control measures. Typical applications that use temperature controls in this industry are in material testing, environment simulations as well as temperature dependent loading tests for bearings, engine parts and gear boxes. In addition to these applications, temperature controls are also essential in ascertaining the proper functioning of electronic components and rechargeable automotive batteries. The research and engineering activities within the industry make use of thermal controls to regulate the various variables during their experiments.
Precision Control of Process Temperatures
Precision temperature control is an aspect that is applied mostly in the analysis of inorganic and organic materials in the medical industry. Various types of samples are used during such analyses and temperatures are varied accordingly so as to get the best results. In biological cells analysis for instance, temperatures are maintained at 37°C while in the analysis of inorganic materials, process temperatures are maintained at 500°C. The aspect of precision temperature control also arises in cases where incubation periods are different. Having a thorough understanding of how temperature controls influence the different medical and biological operations is imperative. Proper calibration can go a long way in enhancing the precision of temperature measuring equipment.
Industrial Heating Controls
Apart from the precision control aspect, there is the element of industrial heating controls. This deals more with the quantitative rather than the qualitative aspect of heat control. The heating requirements of the different industrial applications differ from one industry to another. Heat control is an important element in manufacturing processes. Some machines are designed to work under certain temperature ranges and unless such temperatures are reached, the results expected may not be achieved. There are various solutions that have been devised such as screw plug immersion heaters, tank heaters, circulation heaters and other heating systems that have process control panels that incorporate the cutting edge of today’s technology.
Thermal Efficiency
Many temperature control devices have this aspect at the core of their operations.Thermal efficiency plays a very critical role in manufacturing plants and process industries. Poor thermal efficiency leads to loss of energy which translates to resource wastage. To measure the thermal efficiency of heating equipment, you need to use very sensitive measuring instruments. This will ensure that even the slightest movement in heat loss is detected. One of the ways of enhancing instrument sensitivity is through the use of calibration. Proper periodical calibration will ensure that the instruments are always aligned to the standard and their results are credible.
Control of Drastic Temperature Movements
In temperature controls, it’s a common occurrence to experience drastic variations in temperature movements. Temperature variations can lead to product damages if not well handled. Having the right equipment to control the upsurge and sudden reductions in temperature is essential in ensuring that the effects of such variations are kept at a minimum. Calibration also plays a very critical role in the control of such unexpected movements by clearly indicating the percentage changes in such movements.
These are just a few aspects of temperature control that have proved to be very useful in many production industries. Teamed up with regular and credible calibration services, temperature measuring instruments can provide the most credible results. To get the right calibration services, you need to define your needs and shop around for an exact or closer match.
Author Bio:
Danny Break is a calibration expert who has worked at senior levels in a variety of companies. In the course of his career, he has provided insightful advice and articles for companies such as HK Calibration Technology Pty Ltd.
